Finishing process for automotive bumpers and components

Why bumpers don't bump: The purpose of a bumper is to absorb the energy of a low-speed collision before it damages expensive-to-repair parts like fenders and hoods. But there are multiple problems, the first of which is that the bumpers on colliding vehicles often don't line up vertically so they don't engage to begin with. Even some that do line up don't stay engaged during an impact. Their aerodynamic styling may allow them to slide under the bumpers of the vehicles they strike. This means they can't do the job of energy absorption. Another problem is that the bars underneath bumper covers, which are supposed to do the main work of absorbing crash energy, often aren't up to it. They may not be big enough to provide much protection from damage, especially if they don't extend to vehicle corners, or they may be too flimsy to absorb much energy.

 
Fender Benders and Dents: When is Collision Damage Minor?  

Even if you are a good driver, somewhere along the way the experience of a fender bender or low-speed collision often occurs. Questions often arise: What constitutes minor damage and do you report it to your insurance company for coverage or just pay direct for the repair? More times than not, most of us settle on the spot with the assumption that the damage is not more than a few hundred dollars or we go to a body shop with the intent to pay directly for the repair thinking the damage won't exceed our deductible. How do you know what minor damage is and whether it is better to have insurance cover the cost?

The extent of damage caused by low-speed crashes- one of the most common forms of collision- at under 6 m.p.h. into the front and rear corners of auto bumpers might significantly surprise you. With the plastic cover, reinforcement bar, and absorbing foam of the bumper system, you would think your bumper would absorb the energy from a minor collision and reduce the collision impact. In various studies conducted by the Insurance Institute for Highway Safety on bumper crashes between 3 to 6 m.p.h. on late model sedans and vans, multiple problems in automotive design had a large effect on expensive-to-repair parts like fenders and hoods, causing damage costs in the thousands to repair.

Without Correct Alignment or Improper Absorption, Bumpers Can Produce Damage That is Not Minor

 

In the studies conducted by IIHS, the height and line-up of the colliding vehicle bumper often did not engage the contact bumper directly, permitting it to slide under or over the other vehicle's bumper damaging the auto body. Aerodynamic styling also accounted for bumper sliding which impaired bumper energy absorption. The more contoured the bumper, the slippage increased creating the colliding bumper to direct impact force toward the bumper corner. Many later model vehicles exhibited weakness with the corner hit crushing the rear quarter.

Another aspect in bumper malfunction was the actual size and strength of the reinforcement bar (behind the plastic cover) that serves to minimize energy absorption.If the reinforcement bar was not broad or large enough there was not enough surface area to correctly absorb crash energy redirecting force to bumper corners. A lack of integral strength in the reinforcement bar also made it unable to repel force resulting in breaking the bar and thrusting full force upon the auto body. With what should have been minor damage with a solid bumper construction turned into thousands of dollars of damage, not several hundred. This underscores how important effective auto design and technology is to minimizing collision damage.

 
Auto body damage caused by a bumper collision

Dings and Dents: Minor Collision Damage

With simple dings or dents in the surface (like those produced from car doors or objects impressed into the auto body) Paintless Dent Repair (PDR) can be used to push back the auto surface and maintain the original paint finish with dents that are less severe (up to the size of a football). Paintless Dent Repair involves massaging metal from the inside panel to cause the metal to compress back using specialized fabrication tools. Without the need for sanding, body filler or painting, a single dent repair can cost $75.00 to $100.00 to fix compared to conventional auto body dent repair which might costs $350.00 to $400.00 to fix the same dent. In some cases, insurance companies will waive the deductible if you select Paintless Dent Repair over conventional auto body repair.

If the dent is more of a crease or larger in size or the surface is scuffed or scratched, it may be necessary to go with conventional auto body repair. In these conditions, the surface metal or paint has been compromised and requires more manipulation and blending of paint finish, not possible using Paintless Dent Repair. If the paint finish is breached or cracked, it may be necessary to blend an entire panel or section in order to have the finish appear even and not stand out.

 
Diagnostics I-Frame Structure Automotive Fabrication Paintless Dent Repair Auto Body Finishing Detailing
Diagnostics I-Frame Repair Automotive Fabrication Paintless Dent Repair Auto Body Finishing Detailing
 
 
Eurocollision
8536 S. Colorado Blvd.
Littleton, CO 80126-5237
Hours:
Monday – Friday: 7:30 a.m. to 5:30 p.m.
Saturday: 8:00 a.m. to
12:00 p.m.
Telephone:
303-793-0404
Fax:
303-793-0808
We gladly accept:

EUROCOLLISION provides quality automotive care and the latest repair technology to service your vehicle. Services available include:

  • Minor and Major Collision Repair for Both Domestic and Foreign Vehicle Models
  • Paintless Dent Repair
  • Surface Refinishing; Partial and Complete Painting
  • Pin Stripping and Detailing
  • Windshield, Door and Back Glass Replacement
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